Engineering
Applied engineering for net-zero energy and mobility systems.
Technical services spanning automotive BESS, EV thermal management, embedded systems, grid-scale BESS, EMS, and hybrid renewable plants — from concept through validation and deployment.
Automotive Engineering
NoonRay Energy delivers applied engineering across automotive battery systems, thermal management, and embedded hardware and software. Work spans concept development, design validation, system integration, and deployment support for EV and automotive programs.
BESS — Automotive
Services cover cell and module design, pack architecture, BMS integration, thermal considerations, mechanical design, standards compliance (AIS-048, UN38.3, IEC 62619), simulation, and validation.
- Cell selection and module design
- Pack mechanical architecture and integration
- BMS design, specification, and integration support
- Thermal considerations in pack design
- Standards compliance: AIS-048, UN38.3, IEC 62619
- Simulation, testing, and validation
Outcome emphasis: reduced design risk, faster iteration, and stronger validation pathways.
Thermal Energy Management — Automotive
Services cover BTMS design, motor and controller cooling, cabin thermal load modelling, inverter and power electronics cooling, and system-level vehicle energy modelling and range estimation.
- Battery thermal management system (BTMS) design and validation
- Motor and controller cooling architecture
- Cabin thermal load modelling and HVAC interaction
- Inverter and power electronics thermal analysis
- Vehicle-level energy model and range estimation
Outcome emphasis: thermal performance confidence, design clarity, and more reliable range estimation.
Embedded Hardware / Software — Automotive
Services cover controller design, firmware development, ECU interfaces, ADAS support, CAN/LIN protocols, safety analysis (ISO 26262), and model-based systems development.
- Controller hardware design and specification
- Firmware development for automotive applications
- ECU interface design and CAN/LIN protocol implementation
- ADAS sensor integration support
- Functional safety analysis — ISO 26262
- Model-based systems engineering (MBSE) support
Outcome emphasis: implementation confidence, tested control logic, and development-cycle support.
Automotive Case Studies
Automotive
Thermal Runaway Modelling and Testing
Cell-level runaway modelling and pack-level test validation, improving safety documentation and design confidence for an EV battery program.
Automotive
Thermal Control Modelling and Prototyping
Thermal control model development and hardware prototyping for a BTMS, reducing iteration cycles and accelerating validation.
Automotive
Cabin Energy Modelling for EV Range Performance
System-level cabin energy model for a passenger EV range study, incorporating HVAC load scheduling and thermal pre-conditioning.
Renewables Engineering
NoonRay Energy supports renewable energy developers and project teams across DPR/TEV studies, large-scale BESS design and deployment, EMS architecture, and hybrid plant integration — providing technical and financial clarity at every project stage.
DPR / TEV Studies
Services cover detailed project report preparation, techno-economic viability assessment, technology comparison, CapEx and OpEx modelling, site analysis, and lender/investor documentation.
- Detailed Project Report (DPR) preparation
- Techno-Economic Viability (TEV) assessment
- Technology and configuration comparison
- CapEx, OpEx, IRR, and NPV modelling
- Site suitability and grid connectivity analysis
- Lender-ready and investor documentation
Outcome emphasis: improved investment confidence, optimized project economics, and faster financial decision-making.
Large BESS Design and Deployment
Services cover grid-scale storage design, container and rack layout, integration with grid and renewable sources, protection and control logic, and deployment planning.
- Grid-scale BESS sizing and configuration
- Container layout, rack architecture, and thermal management
- Grid integration: protection, control, and interconnection
- Integration with renewable generation sources
- Commissioning planning and deployment support
Outcome emphasis: accelerated project deployment, reliable grid integration, and enhanced system performance.
Solar, Wind, BESS Hybrid Plants
Services cover hybrid plant architecture, DC/AC coupling strategy, control philosophy, grid code compliance support, integration strategy, and commissioning support.
- Hybrid plant architecture: Solar + Wind + BESS
- DC-coupled and AC-coupled configuration design
- Control philosophy and dispatch optimization
- Grid code compliance review and support
- Integration strategy and commissioning planning
Outcome emphasis: optimized renewable utilization, reliable grid compliance, and enhanced dispatch flexibility.
Renewables Case Studies
Renewables
Grid-Scale BESS Feasibility and Configuration Assessment
TEV study and configuration assessment for a grid-scale BESS, including financial modelling and grid integration analysis.
Renewables
50 MW Solar BESS Techno-Economic Report
Detailed project report and BESS sizing for a 50 MW hybrid renewable project with financial modelling.